Permanent Concrete Crack Repair

Engineering Solutions to Concrete Crack Repair

Understanding Concrete Cracks and Repair Methods
Selecting the right method to repair concrete cracks is crucial. Success hinges on addressing both the cause of the fracture and the current condition of the slab. While epoxy injection is common for minor cracks, significant fractures caused by settlement or other structural changes require a more robust, structural repair approach to prevent further growth. This post focuses on methods that restore tensile strength and inhibit future movement in the slab.

Common Objectives for Concrete Crack Repair:

  • Restoring the structural integrity of the concrete member.
  • Stopping water leaks and sealing.
  • Enhancing the appearance of the cracked area.

Structural Crack Repair Options:

  1. Doweling: Involves drilling holes and anchoring steel dowels across the crack to solid areas of reinforced concrete.
  2. Epoxy Injection: A full-depth repair method where the injected crack becomes stronger than the surrounding concrete. It’s crucial to ensure sufficient reinforcing to prevent new cracks.
  3. Adding Reinforcement: Successfully repair cracked concrete by inserting reinforcing bars across the crack.
  4. Post Tensioning and Compression: Ideal for strengthening large portions of a structure or closing existing cracks, using pre-stressing strands or bars.
  5. Anchor Stitching (TorqueStitch™ Method): A highly effective method, especially in cases of significant fractures. It involves drilling, grouting in engineered anchor stitches, and applying tension to inhibit crack expansion. This method is engineered to transfer load away from the fracture, ensuring a durable fix.

In Summary:
Integrity repair methods, including the TorqueStitch™ Structural System for Concrete Crack Repair, involve a combination of techniques such as reinforcement, post-tensioning, compression, anchor stitching, doweling, and epoxy injection. These methods are engineered to restore structural soundness and integrity effectively. The TorqueStitch™ anchor stitches are especially recommended for restraining future movement in slabs.

About the Author:
Mark Weber PE, a Licensed Professional Engineer, specializes in both Mechanical and Civil Engineering. Our services include structural repairs, concrete restoration, fracture stabilization, product evaluations, testing, and inspection; alongside Aquatic services like swimming pool code compliance, design, and structural crack repair. Known for our high-quality, technical expertise, and excellent customer service.

References:

  • ACI 224.1R-93 “Causes, Evaluation and Repair of Cracks in Concrete Structures” by the American Concrete Institute.
TorqueStitch Structural Systems - Pompano Beach, Florida - Phone: (754) 333-0877